prosydiff
Module for calculating and simulating carburisation processes and creating and optimising corresponding treatment programs without costly test batches.
The calculation is completed in consideration of key process parameters: Carburisation temperature and duration, atmosphere parameters (C level), alloy components...
- Creation of a process graphic for the carburisation profile via computer simulation
- The treatment program can be optimised to achieve the desired results through changing parameters
- The selected program is adjusted to the actual process via the online diffusion calculation module of the demig control systems in an adaptive manner
prosys/2 module prover/2 (820065)
Base module for batch tracking and automation
Project-dependent work (820066)
Customer-specific developments/adjustments, percentage-based calculation of project management, development or adjustment costs.
Adaptation of the base control system to the plant.
Search function in measurements (820186)
Search function within comments on measurements
Data export to SQL database ODBC (820191)
Automation function for online data export of the recorder via ODBC to any target system
Process data export to XML file (820198)
Automation function for process data export to XML/CSV.
Functional description: Automatic export of process data from measurement file recording after the end of the process as CSV or XML.
prosyProgVer (820200)
Base module for program versioning (server licence)
Every Demig control system can be connected to the base module with a system licence (article number: 820201).
prosyProgVer version management can be used to effectively manage sequence programs, program parameters, process programs and system parameters. Creation and changes of controller programs and system parameters are saved in an archive with the version, time, user ID and a brief comment.
Functional description:
prosyProgVer version management is the backbone of process program development for many projects. The tool makes it possible to manage process programs, program parameters, sequence programs, and system parameters more effectively. Version management is essential in quality management for timely documentation of series production process developments and program development.
prosyProgVer offers complete process controlling, thanks to automatic and seamless recording of all relevant information. This ensures information is always available for audits and certification. This basis provides an overview of process development: Thanks to a clear display showing the different versions, it is simple to monitor and optimise processes.
Basic integration into the prosys/2 control system is carried out via the option “prosyProgVer”. The “prosyProgVerSystem” expansion module #820201 is also required for each controller for which programs are managed via version control. Creation and changes of controller programs and system parameters are saved in an archive with the version, time, user ID and a brief comment. The last version is the program used for production. Older versions can be restored from the archive or compared with other versions.
Advantages:
Reduce costs:
- shorten/avoid downtimes
- Simplify daily work and processes through automation: Data backup, documentation, troubleshooting
- Restore error-free previous versions
- Easily compare different versions
Improve quality:
- Process overview: WHO made changes – WHEN and WHY?
- Simplify process analysis and optimisation, for instance by finding frequent changes
- Automated documentation for QM processes
- Simplified auditing
Improve security:
- Detect program manipulation
- Traceability in case of emergencies
- Easily create change protocols
- Quickly correct program errors
prosyProgVerSystem (820201)
Licence per system connection
Expansion module to release a controller for prosyProgVer version management.
The “prosyProgVer” base module is a basic requirement for integrating control systems into version controlling (article number: 820200).
Position is required once per demig controller connection!
prosyOPC-UA (820202)
Base module for OPC-UA interface (server licence)
Every Demig control system can be connected to the base module with a system licence (article number: 820203).
Functional description:
The OPC-UA interface makes it possible to provide process data via OPC-UA.
Auto configuration of the OPC-UA directory according to the system configuration (controller)
prosyOPC-UA System (820203)
Licence per system connection
Expansion module to release a controller for the OPC-UA interface.
The “prosyOPC-UA” base module is a basic requirement for integrating control systems into version controlling (article number: 820202).
Position is required once per demig controller connection!
prosytel
The notification system informs the responsible employee via SMS or e-mail in case of a pre-defined alarm.
- Selected alarms can be individually assigned to employees or groups of employees
- Definition of responsibility time periods via the calendar function
prosytel E-Mail (820220)
Automation module for e-mail notification
Functions
Pre-defined alarms via e-mail [optional: SMS hardware module (article number: 820221)].
Management of group messages and individual messages.
alarm texts can be assigned to any employee or group of employees, and responsibility time periods can be defined using a calendar.
prosytel SMS incl. hardware module (820221)
Hardware module for prosytel for SMS notification.
Description:
Hardware module to supplement the prosytel notification function with SMS
The SMS modem is connected via a serial cable, so please note that you will need either a serial port on a PC or an additional serial Ethernet converter (article number: 551209).
Requirement:
prosys/2 module - prosytel E-Mail (article number: 820220)
Serial interface or serial Ethernet converter (article number: 551209)
SIM card (wireless network of your choice) [not included in scope of delivery]
Batch image capturing hardware (820223)
Hardware for batch image capturing
Description:
Network camera in a sturdy protective housing and single port PoE Midspan for installation in the area of the system for batch image capturing.
Requirement:
prosys/2 module - batch image capturing (article number: 820187)
PoE supply or 230V power supply
TP-Cat5 network cable
The network must be configured such that the control system can reach the camera via TCP/IP
![[Translate to English:] prosydiff](/fileadmin/masterTemplate/Resources/Public/Images/site-demig/content/kompetenzen/prosys2/Dif-berechnet.png)
![[Translate to English:] Empfängerverwaltung](/fileadmin/masterTemplate/Resources/Public/Images/site-demig/content/kompetenzen/prosys2/Empfaengerverwaltung.png "[Translate to English:] Empfängerverwaltung")
![[Translate to English:] Kalender](/fileadmin/masterTemplate/Resources/Public/Images/site-demig/content/kompetenzen/prosys2/Kalender.png "[Translate to English:] Kalender")