


Your advantages at a glance
Functional description
Operation
- Simple, intuitive menu-controlled operation via a touch screen
- Process-oriented programming
- Switch language in the menu
- Custom configuration options for system designers
Technology
- Convenient process visualisation with a high-resolution 15" colour display
- Quick reaction times for controlling and image composition thanks to the Intel Atom processor
- Network capable via Gigabit Ethernet
- Profibus (Slave/Master) connection possible
- Remote communication via modem for monitoring and maintenance
- Hardware watchdog for digital and analogue outputs and for the overall system
- Flush-mount case for control panel with seal on the front, protection level IP65
Data recording
- Recording of all process variables
- Integrated write function
- Graphic and numerical data output
- Print functions
- Quality certification under DIN ISO 9000
Regulation
- Multi-system regulation
- All standard control algorithms with parameter switching and setpoint correction
- Special functions (such as diffusion processes, F value calculation)
Controlling
- Integrated PLC (S5© and S7© compatible)
- Manual operating mode
- Sequence control
- Special functions (such as impulse firing system)
Visualisation
- Process view(s) with status display
- Alarm and report display with help function
- Online process variable illustration, numerical and as a trend display
Technical data
System computer – Unit
- Industrial computer with AMD-G Series CPU
- Integrated PLC, S5© and S7© compatible instruction set, max. PLC program length: 60,000 commands with time requirement for 1,000 Bit commands of < 0.2 ms
up to 256 timers, 1024 messages, 1024 alarms (optional switch-on delay)
Memory
- 2 GB working memory
- 8 GB flash memory for operating program and configuration memory
- 4 MB SRAM (battery-buffered for current process status. Treatment programs and measured data recording)
Interfaces/connections
All interfaces (incl. USB) are insulated from the supply and system potential.
- COM1 DIN-RS232 (galvanically isolated)
- COM2 DIN-RS232/RS422/RS485 (galvanically isolated and with software-controlled termination)
- COM3 DIN-RS232/RS422/RS485 (galvanically isolated and with software-controlled termination)
- 4 USB interfaces (galvanically isolated) for external keyboard, mouse, printer, etc.
- 1 X Gigabit Ethernet, TCP/IP protocol for configuration, remote control, control system connection, Modbus/TCP, Auto MDI-X
- Logs e.g. RK 512, Modbus, 3964R
- Power supply input voltage range from 110V AC to 230V AC, 50 – 63 Hz
- Profibus-DP-Slave (optional) (EN 50 170/DIN 19245 Part 1) 9.6Kbit/s-12Mbit/s, automatic bit rate detection,
E/A RS 485 wiring, DSUB-9 connector, maximum 244 bytes each input and output data - Profibus-DP-Master (optional) (EN 50 170/DIN 19245 Part 1) to connect up to 125 slaves, 9.6Kbit/s-12Mbit/s, automatic bit rate detection, E/A RS 485 wiring, DSUB-9 connector, maximum 512 bytes each input and output data. Configuration via external PC software (must be ordered separately).
Display
- 15" TFT LCD colour display with extra large viewing angle, XGA resolution (1024×768 Pixel)
- Standard VGA interface for optional auxiliary motor
Operation
- Membrane front unit (according to DIN EN 60529, protection level IP 65 with touch screen
- Externally connectable USB keyboard
- Externally connectable USB mouse
- Unicode language support
- Multiple language switches during running time
Safety.
- Double safety function with global and local watchdog functions
- Power failure monitoring
- Copy and knowledge protection
Installation/Assembly
- Front plate with integrated seal IP65
- Ambient operating temperature 0…+45°C
- Relative humidity 0…90% non-condensing at +40°C and under 3000m
- Storage temperature -20…+60°C
- Overvoltage category III (according to DIN EN 60664-1)
- Degree of contamination 2 (according to DIN EN 60664-1)
Inputs/outputs (each max. extension indicated)
| Inputs: Internal: | |
|---|---|
| Analogue inputs: | 128 |
| Analogue outputs: | 64 |
| Digital inputs: | 256 |
| Digital outputs: | 256 |
Programmer/controller (max. extension)
| Setpoints: | 192 |
|---|---|
| Control tracks: | 512 |
| Control circuits: | 1,024 |
| Limit values: | 1,024 |
| Alarms: | 1,024 (switch-on delay) with alarm history |
| Systems: | 8 independent systems configurable |
| Recorder: | 64 process variables can be recorded |
Accessories
Technical data I/O cards printed circuit boards
| Article | Designation | Art. no. |
|---|---|---|
| AD8 | 8x analogue input card (max. 64 inputs) | 601613 |
| DA8 | 8x analogue output card (resolution 12 Bit) | 601615 |
| AD 4/DA 2 | 4x IN/2x OUT analogue combi | 601614 |
| AD 4/DA 2G | 4x IN/2x OUT analogue combi (with limit value switch) | 601616 |
| IN 32 | 32x digital input card | 601611 |
| OUT 32 | 32x digital output card (transistor) | 601612 |
| IN24/OUT 16 | 24x Digital IN/16x digital OUT card (transistor) | 601608 |
| Profibus DP Master | Profibus DP Master | 601837 |
| Profibus DP Slave | Profibus DP Slave | 601821 |
| Assembly set | Switch cabinet installation | 394216 |
| Adapter frame | Adapter frame | 390957 |
| Adapter frame | Adapter frame Assembly set | 394215 |
AD8: 8X analogue input card
Article number: 601613
- All inputs are galvanically isolated from one another and the system potential
- DC voltage, direct current measurement possible
- Inputs configurable: 0…100mV 0…500mV
- 0…2V 0…10V
- 0…20mA
- 0…400 Ω (2/3/4 conductor technology)
- Error < 0.1% of measurement range
- Any combination of input writing
- Min. measurement time per channel 20mS
- Double comparison point measurement in the connection plug
Linearisation is included in the scope of delivery for the following thermal elements:
- Cu-CuNi type U ( -200 … +600 °C)
- Fe-CuNi type L ( -200 … +900 °C)
- NiCr-CuNi type E ( 0 … +1000 °C)
- Ni-CrNi type K ( -200 … +1370 °C)
- PtRh-AuPdPt ( -100 … +1300 °C)
- PtRh13-Pt type R ( 0 … +1740 °C)
- PtRh10-Pt type S ( 0 … +1760 °C)
- PtRh30-PtRh6 type B ( 0 … +1800 °C)
- WRe3-WRe25 ( 0 … +2400 °C)
- WRe3-WRe26 ( 0 … +2500 °C)
- NiCrSi-NiSi type N ( -270 … +1400 °C)
- in addition to Pt 100 ( -200 … +800 °C)
- Separate linearisations and calculations configurable
DA8: 8X analogue output card
Article number: 601615
- All outputs are galvanically isolated from the system potential
- Outputs: 0…10V power rating >= 1k Ω
- 0(4)…20mA load <= 1000 Ω
- Resolution 12 Bit/0.025%
- Output rate dependent on configuration (min. every 100ms).
- Local watchdog function integrated
AD4/DA2: Analogue combi card
Article number: 601614
Analogue inputs (4):
- All inputs are galvanically isolated from one another and the system potential
- DC voltage, direct current measurement possible
- Inputs configurable: 0…100mV 0…500mV
- 0…2V 0…10V
- 0…20mA
- 0…400 Ω (2/3/4 conductor technology)
- Error < 0.1% of measurement range
- Any combination of input writing via configuration software
- Min. measurement time per channel 20mS
- Comparison point measurement in the connection plug
Linearisation is included in the scope of delivery for the following thermal elements:
- Cu-CuNi type U ( -200 … +600 °C)
- Fe-CuNi type L ( -200 … +900 °C)
- NiCr-CuNi type E ( 0 … +1000 °C)
- Ni-CrNi type K ( -200 … +1370 °C)
- PtRh-AuPdPt ( -100 … +1300 °C)
- PtRh13-Pt type R ( 0 … +1740 °C)
- PtRh10-Pt type S ( 0 … +1760 °C)
- PtRh30-PtRh6 type B ( 0 … +1800 °C)
- WRe3-WRe25 ( 0 … +2400 °C)
- WRe3-WRe26 ( 0 … +2500 °C)
- NiCrSi-NiSi type N ( -270 … +1400 °C)
- in addition to Pt 100 ( -200 … +800 °C)
- Separate linearisations and calculations configurable
Analogue outputs (2):
- All outputs are galvanically isolated from the system potential
- Outputs: 0…10V power rating >= 1k Ω
- 0(4)…20mA load <= 500 Ω
- Resolution 12 Bit/0.025%
- Output rate dependent on configuration (min. every 100ms).
- Local watchdog function integrated
AD4/DA2: Analogue combi card with limit value switch
Article number: 601616
Like article 601614 with the following addition
Comparator inputs (2):
- The two inputs 0 ... 10V are on the potential of the analogue outputs, and are compared with one another internally.
- Potential-free relay output switches depending on the result of the comparator.
IN32: 32x digital input card
Article number: 601611
- All inputs are galvanically isolated from the system potential by optocouplers
- Input potential 0V…30V (DC); logical 0 < 5V logisch 1 > 15V
- Hardware debouncing of all inputs, signal length either 1.6ms/0.14ms
(longer or shorter signal lengths possible upon request)
OUT32: 32x digital output card
Article number: 601612
- All outputs are galvanically isolated from the system potential by optocouplers
- Switching capacity per output max. 30V/max. 0.5A at max. 12W (resistive load)
- External power supply to the output transistors 24V DC ± 15%
- Local watchdog function integrated
IN24/OUT16: 24x IN/16x OUT card
Article number 601608
- All inputs are galvanically isolated from the system potential by optocouplers
- Input potential 0V…30V (DC) 15mA; logical 0 < 6V logisch 1 > 10V
- Hardware debouncing of all inputs, min. signal length 200ms
(shorter signal lengths possible upon request) - All outputs can handle a load of 0.5A (all outputs can be switched on at the same time)
- Short circuit resistance for all outputs
- Supply voltage 18VDC..36VDC
- Local watchdog function integrated
- Outputs are switched off when the supply voltage is < 16V
Profibus Master
Article number 601837
- EN 50 170/DIN 19245 Part 1
- To connect up to 125 slaves,
- 9.6Kbit/s- 12Mbit/s, automatic bit rate detection,
- E/A RS 485 wiring, DSUB-9 connectors galvanically isolated.
- Maximum 512 bytes each of input and output data.
- Configuration via external PC software
Profibus Slave
Article number 601821
- EN 50 170/DIN 19245 Part 1
- 9.6Kbit/s- 12Mbit/s, automatic bit rate detection,
- E/A RS 485 wiring, DSUB-9 connectors, galvanically isolated.
- Maximum 244 bytes each of input and output data