The Demig DE-CP 520-01 series

Flexible & performance-oriented

The process controllers of the DE-CP 52X-01 series are the exciting successors to the successful DE-VX 5315 series! With the option of separating the ECB bus from the process controller, the installation can be realized in a variety of ways and can therefore be put together specifically for the customer's requirements. And the best thing about it? 

Due to its small size, the DE-CP 520-01 can be easily accommodated! Thanks to the innovative cooling concept, the operating temperature has been significantly reduced! In addition, the system is protected by an integrated UPS, which ensures a controlled shutdown in the event of a power failure. 

The user interface enables the user to visualize and operate the processes clearly and intuitively on a 15-inch touch display.

The system is driven by a processor that can display even complex visualizations smoothly. 

The sequence programs are programmed using preconfigured process phases! The operator is automatically guided to the necessary input of variable data. Phase-dependent basic settings such as monitoring and safety functions are already stored in the system configuration.

 

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Your advantages at a glance

  • ModularModular

    Thanks to the modular design, you can adapt the installation to the required conditions.

  • Integrated UPSIntegrated UPS

    Our integrated UPS also ensures the security of your data in an emergency.

  • Multi-Thread-SystemMulti-Thread-System

    The system offers greater stability thanks to independently running threads.

Functional description

Operation

  • Simple intuitive menu-guided operation via touchscreen
  • Process-oriented programming
  • Language switching in the menu
  • Individual configuration options for system manufacturers

Technology

  • Convenient process visualization thanks to high-resolution colour displays
  • Fast response times for control and image formation thanks to powerful processor
  • Network-compatible via 2.5 GbE Ethernet
  • Profibus (slave/master) connection possible with DE-CP XX2-01
  • Profinet (slave/master) connection possible with DE-CP X24-01
  • Remote communication for monitoring and maintenance
  • Hardware watchdog for digital and analog outputs and for the overall system
  • Panel mounting enclosure with IP65 front sealing and IP20 rear sealing

Data recording

  • Recording of all process variables
  • Integrated recorder functions
  • Graphical and numerical data output
  • Print functions
  • Proof of quality within the framework of DIN ISO 9000

Regulation

  • Multi-system control
  • All standard control algorithms with parameter switching and setpoint correction
  • Special functions (e.g. diffusion processes, F-value calculation)

Control system

  • Integrated PLC (S5 © and S7 © compatible)
  • Manual operating mode
  • Step chain control
  • Special functions (e.g. burner all-round control)

Visualization

  • System diagram(s) with status display
  • Alarm and notification display with help function
  • Online process variable display numerically and as trend display

Technical data

Display and operation

  • 15" touch TFT with integrated touchscreen
  • Resolution 1024×768 pixels XGA resolution
  • External USB mouse and/or keyboard can be connected
  • Intuitive graphical user interface

Protection class

  • Front IP65
  • Rear IP20
  • Operating ambient temperature 0...+45°C

EMV

  • Emission EN 61000-6-4:2007 + A1:2011
  • Interference immunity EN 61000-6-2:2005

System

  • Intel® Dual Core 2 GHz
  • 4GB DDR4 memory
  • 40GB M.2 flash memory
  • All data including programs, measurements and process status in Flash
  • UPS for data integrity
  • Multi-stage watchdogs, system status, voltage and temperature monitoring
  • Real-time clock RTC, battery-buffered
  • Integrated PLC, S5 © and S7 © compatible command set, max. PLC program length: 60,000 commands with time requirement for 1,000 bit commands of < 0.2 ms up to 256 timers, 1024 messages, 1024 alarms (optionally with switch-on delay)

Interfaces

  • 2x Ethernet 2.5GbE mit TSN support
  • 1 COM DE9 DIN-RS232 (galvanically isolated)
  • Other COM DE9 DIN-RS232/RS422/RS485 external Expandable
  • 1x USB 3.1 Gen.2 Type C
  • 2x USB 3.1 Gen.2 Type A
  • 1x USB Demig IO
  • Various protocols integrated: e.g. ModBus TCP and RTU

Power supply

  • 24V DC ± 15% 
  • Power typ. 25W, max. 75W when SuperCap UPS is charging
  • Potential separation GND/PE
  • Buffering with SuperCap UPS

Dimensions and weight

  • Aperture size 15" approx. 395x318x4mm
  • Cut-out 15" 379x302mm
  • Installation depth: approx. 105mm
  • max. wall thickness 6mm
  • Weight 15" approx. 5.6 kg

Accessories

External ECB bus

DE-CE ECB-01

Item number: 602831

 

Box for I/O cards to be mounted decentrally in the control cabinet

Up to 10 slots for I/O cards for the Europe Card Bus (ECB)

Slots can be expanded with additional box

Compatibility with almost all Demig cards, must be checked before installation!

USB cable max 5 meters

 

Dimensions: approx. 290x140x4mm

Installation depth: approx. 260 mm (295 mm with plug)

 

Power supply:

24V DC ± 15%

Power max. 50W, typically 10-20W

8 Analog IN card

Item number: 601613

8-fold analog input card

  • All inputs are galvanically isolated from each other and from the system potential
  • DC voltage, DC current measurement possible
  • Inputs configurable: 0...100mV 0...500mV
  • 0...2V 0...10V
  • 0...20mA
  • 0...400 Ω (2/3/4-wire technology)
  • (error < 0.1% of the measuring range)
  • Any combination of input circuitry
  • min. Measuring time per channel 20mS
  • Double reference junction measurement in the connector plug

Linearization is included in the scope of delivery for the following thermocouples.

  • Cu-CuNi Type U ( -200 ... +600 °C)
  • Fe-CuNi Type L ( -200 ... +900 °C)
  • NiCr-CuNi Type E ( 0 ... +1000 °C)
  • Ni-CrNi Type K ( -200 ... +1370 °C)
  • PtRh-AuPdPt ( -100 ... +1300 °C)
  • PtRh13-Pt Type R ( 0 ... +1740 °C)
  • PtRh10-Pt Type S ( 0 ... +1760 °C)
  • PtRh30-PtRh6 Type B ( 0 ... +1800 °C)
  • WRe3-WRe25 ( 0 ... +2400 °C)
  • WRe3-WRe26 ( 0 ... +2500 °C)
  • NiCrSi-NiSi Type N ( -270 ... +1400 °C)
  • Pt 100 ( -200 ... +800 °C)

8 Analog OUT Card

Item number: 601615

DA 8: 8-fold analog output card

  • All outputs are galvanically isolated from the system potential
  • Outputs: 0...10V load capacity >= 1kΩ
  • 0(4)...20mA Load <= 1000 Ω
  • Resolution 12 bit/0.025%
  • Output rate dependent on configuration (min. every 100ms)
  • Local watchdog function integrated

4 Analog IN / 2 Analog OUT Card

Item number: 601614

AD 4/DA 2: Analog combination card

Analog inputs (4):

  • All inputs are galvanically isolated from each other and from the system potential
  • DC voltage, DC current measurement possible
  • Inputs configurable: 0...100mV 0...500mV
  • 0...2V 0...10V
  • 0...20mA
  • 0...400 Ω (2/3/4-wire technology)
  • (error < 0.1% of the measuring range)
  • Any combination of input wiring via configuration software
  • min. Measuring time per channel 20mS
  • Cold junction measurement in the connector plug

Linearization is included in the scope of delivery for the following thermocouples:

  • Cu-CuNi Type U ( -200 ... +600 °C)
  • Fe-CuNi Type L ( -200 ... +900 °C)
  • NiCr-CuNi Type E ( 0 ... +1000 °C)
  • Ni-CrNi Type K ( -200 ... +1370 °C)
  • PtRh-AuPdPt ( -100 ... +1300 °C)
  • PtRh13-Pt Type R ( 0 ... +1740 °C)
  • PtRh10-Pt Type S ( 0 ... +1760 °C)
  • PtRh30-PtRh6 Type B ( 0 ... +1800 °C)
  • WRe3-WRe25 ( 0 ... +2400 °C)
  • WRe3-WRe26 ( 0 ... +2500 °C)
  • NiCrSi-NiSi Type N ( -270 ... +1400 °C)
  • Pt 100  ( -200 ... +800 °C)

Analog outputs (2):​

  • All outputs are galvanically isolated from the system potential
  • Outputs: 0...10V load capacity >=1kΩ
  • 0(4)...20mA Load <= 500 Ω
  • Resolution 12 bit/ 0.025%
  • Output rate dependent on configuration (min. every 100ms)
  • Local watchdog function integrated

4 Analog IN / 2 Analog OUT card (switching output)

Item number: 601616

AD 4/DA 2: Analog combination card with limit value switch

 Analog inputs (4):​

  • All inputs are galvanically isolated from each other and from the system potential
  • DC voltage, DC current measurement possible
  • Inputs configurable: 0...100mV 0...500mV
  • 0...2V 0...10V
  • 0...20mA
  • 0...400 Ω (2/3/4-wire technology)
  • (error < 0.1% of the measuring range)
  • Any combination of input wiring via configuration software
  • min. Measuring time per channel 20mS
  • Cold junction measurement in the connector plug

Linearization is included in the scope of delivery for the following thermocouples:

  • Cu-CuNi Type U ( -200 ... +600 °C)
    Fe-CuNi Type L ( -200 ... +900 °C)
    NiCr-CuNi Type E ( 0 ... +1000 °C)
    Ni-CrNi Type K ( -200 ... +1370 °C)
    PtRh-AuPdPt ( -100 ... +1300 °C)
    PtRh13-Pt Type R ( 0 ... +1740 °C)
    PtRh10-Pt Type S ( 0 ... +1760 °C)
    PtRh30-PtRh6 Type B ( 0 ... +1800 °C)
    WRe3-WRe25 ( 0 ... +2400 °C)
    WRe3-WRe26 ( 0 ... +2500 °C)
    NiCrSi-NiSi Type N ( -270 ... +1400 °C)
    Pt 100 ( -200 ... +800 °C)

Analog outputs (2):​

  • All outputs are galvanically isolated from the system potential
  • Outputs: 0...10V load capacity >=1kΩ
  • 0(4)...20mA Load <= 500 Ω
  • Resolution 12 bit/ 0.025%
  • Output rate dependent on configuration (min. every 100ms)
  • Local watchdog function integrated

Comparator inputs (2):

  • The two inputs 0...10V are at the potential of the analog outputs and are compared internally.
  • Potential-free relay output switches depending on the result of the comparator.

32 Digital IN card

Item number: 601611

IN 32: 32-fold digital input card

  • All inputs are galvanically isolated from the system potential by optocouplers
  • Input potentials 0 V...30V (DC) 15mA; logical 0 < 5V logical 1 > 15V
  • Hardware debouncing of all inputs, min. signal length 200ms (other signal lengths possible on request)

32 Digital OUT card / 32 Digital IN-OUT card

Item number: 601612

OUT 32/IO 32: 32-fold digital input/output card

  • all outputs can also be configured as inputs
  • all outputs and inputs are galvanically isolated from the system potential by optocouplers
  • Switching capacity per output max. 30V / max. 0.5A at max. 12W (ohmic load)
  • external power supply of the output transistors 24V DC ± 15%
  • Local watchdog function integrated
  • Input potentials 0 V...30V (DC); logical 0 < 5V logical 1 > 15V
  • Hardware debouncing of all inputs, signal length optionally 1.6 ms/0.14ms (longer or shorter signal length possible on request)

24 Digital IN / 16 Digital OUT card

Item number: 601608

IN 24/OUT 16: 24-fold IN/16-fold OUT card

  • All inputs are galvanically isolated from the system potential by optocouplers
  • Input potentials 0 V...30V (DC) 15mA; logical 0 < 5V logical 1 > 15V
  • Hardware debouncing of all inputs, min. signal length 200ms (other signal lengths possible on request)
  • All outputs can be loaded with 0.5A (all outputs can be switched on at the same time)
  • Short-circuit resistance of all outputs
  • Supply voltage 18VDC...36VDC
  • Local watchdog function integrated
  • Outputs are switched off when the supply voltage is < 16V

Dimensions

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